Sunday, 21 July 2019

crate washer- bin cleaning machine sales in Kochi


Conveyor crate washer
DESCRIPTION:
Ultramax Bin cleaning machine enables customers to handle the whole crates washing process efficiently and with a high continuous output as much as 400 crates per hour. Loose burrs, grease, oils and other contaminants are left on components following machining, forging, heat treatment and other processes are transported & stored in Plastic bins, this should be efficiently cleaned to avoid contamination carried to the component. Our crate washer machine is perfect solution for this type of crate washer application.
This powerful yet simple bin cleaning machine in India constructed entirely of stainless steel will wash, rinse and dry with supervision by one person. Simply place dirty crates or bins on the conveyor of plastic bin washing machine, the bins are moving on the Stainless steel Link conveyor  and moves to Wash chamber, Rinse chamber & drying chamber then moves to unloading station.  In our crate tunnel washer high pressure spray with Vee-Jet nozzles is used  to scour the surfaces of the bins outer & inner partition, stripping away imbedded soils. These spray nozzles are properly positioned jets from top bottom, left and right thoroughly cleans the crates all surfaces of the bins as it passes through the washing station. All wash and/or rinse stages of our washers have been designed as recirculating solution with high efficient gravity & on line micron washable filtration system. We are one of the quality bin washing machine manufacturer in India having good customer satisfaction record & our crates tunnel washer Saves water, labour, time, chemicals and scratching. Our bin cleaning machine capable of cleaning crates, pallets, trays and bins.
PROCESS:
The following are the process that can be done in automatic bin cleaning machine. But in general engineering automotive automatic bin washing machine Washing & drying is used.
1.      Loading Station.
2.      Pressure Prewash.
3.      High Pressure wash.
4.      Rinsing.
5.      Compressed air blowing.
6.      Hot Air drying through double channel blower.
7.      Unloading ststion.
8.      Washing solution temperature 50 to 60 degree.
ACCESSORIES:
·         Oil separator.
·         Oil skimmer.
·         Mist collector
·         Glass wool insulated Tank.
·         Multi stage gravity filter to safe guard pump.
·         Online Washable SS Micron filter.
·         High pressure SS Wash Pump.
·         Adjustable simple guide to match different size of bins.
·         PLC Control panel.
  • VFD control for  Variable output to suit requirements.
·         Duplex Filter




SPECIFICATION & FEATURES:
·         Customised bin size machine design with standard concept.
·         50 bins / Hour to 400 bins / Hour.
·         Spraying pressure standard 4 to 5 bars & customised up to 20 bars.
·         Constructed entirely of stainless steel.
·         No Gasket sealing proven Mechanical seal design.
·         Effortless opening swing door with gas spring design for Maintenance activity.
·         Less spray shadow region design.
·         Digital temperature control.
·         High efficiency V jet SS Nozzle
·         3 Dimensional designed solution spray arrangement.
·         Emergency stop at both ends for easy control.
·         Conveyor width and tunnel height is adjustable to match the bin size.
  • High specification filters, easily accessible from outside the machine
·         Our bin cleaning machine is one of the High Productivity & quality cleaning bin cleaning machine in India.
·         We are one of the leading bin washing machine manufacturers in India.

APPLICATION:
These machines are used for washing & drying bins/crates used in the industries like
·         Automotive industries.
·         Component Manufacturing industries.
·         Pharmaceuticals.
·         vegetable and fruit processing
·         beverages, sugar, milk & poultry.
·         Agriculture.
·         Food processing.
·         Hygeiene sectors.


Contact Us
ULTRAMAX HYDROJET PVT LTD
Plot No.AC-31/4-A 6th Main Road,
SIDCO Industrial Estate,
Thirumudivakkam, Chennai - 600 044,
Tamilnadu,India
Ph: +91-9444575000
Mail: marketing@hydrojet.co.in, sales@hydrojet.co.in


Monday, 15 July 2019

component cleaning machine manufacturer in Delhi


Conveyorized component cleaning machine
Cabinet type component cleaning machine
DESCRIPTION:
Ultramax  offers the highest quality industrial Conveyorized Component Washing Machine for component cleaning application, these conveyor parts washers are able to wash, rinse and dry up to your most demanding high volume component cleaning  applications.
PROCESS:
  • Auto loading and unloading
  • High pressure sprays wash.
  • Rinse stage: re-circulating and non-recirculating
  • Heated and non-heated Air blow for drying.

SPECIFICATION & FEATURES:
  • Lower cycle times
  • Type of Conveyor : Slat Conveyor, Honeycomb, Wire & Mesh, Roller chain with fixture Type, etc. – it is selected depending on the part geometry and the cleaning application
  • Different processes in separate Chambers
  • Complete water contacting parts in SS 304.
  • Conveyor width : 300mm to 1500mm.
  • Load carrying capacity : Maximum 175 kg / part/ metre.
  • Variable speed conveyor
  • Modular design – easily add rinse, dry sections
  • Fully insulated solution tanks
  • Low Water Shut-Off – Protect your heat elements from low water conditions
  • Lower cycle times
  • Different processes in separate Chambers
  • Thru Feed Type Washing Machine, for aiding online assembly operations
  • Filtration Bag/ Cartridge, Compact band, Wedge wire type
  • Fits into “in line” manufacturing layout
  • Loading and unloading of components outside the cleaning chamber
  • User friendly for heavier components handling by hoist or crane

APPLICATION:
  • Removal of oil and chips from machined components, castings and housings.
  • Automotive engine and transmission rebuild and manufacturing cleaning
  • Cleaning prior to powder coating, welding, deburring, brazing, blasting or other surface cleanliness critical post process applications.
  • Industrial parts washing of castings, stamped parts, machined parts, and other parts with true oils or water soluble coolants.
  • HPDC Components cleaning machine.
DESCRIPTION:
Ultramax Cabinet component cleaning machine are designed for immersion washing with aqueous detergents. In this type of industrial component cleaning machine multiprocessing can be done in single chamber without component transfer mechanism and process like High pressure alkaline Washing, Ultrasonic, Rinsing, Compressed air blow, Hot air blow and Vacuum drying facilities can be done.

PROCESS:
·        High pressure alkaline spray wash.
·        Flood immersion wash with agitation.
·        Injection flood wash
·        Ultrasonic cleaning system
·        Final alkaline spray wash
·        Rinse ( Recirculate / Fresh )
·        Hot air / compressed air
·        Vacuum dry.

SPECIFICATION & FEATURES:
·        Wash tank & Rinse tank.
·        High pressure vertical alkaline pressure wash pump.
·        Working temperature of wash fluid 60 -70°C.
·        Single tank / two tanks concept with insulation.
·        Water contact part with complete insulation.
·        High pressure Injection flood wash.
·        Special custom build basket to suit the component.
·        Front loading with Loading & Unloading table.
·        Fully enclosed front loading component cleaning machine.
·        Automatic door open & close.
·        PLC controlled process.
·        HMI & Digital temperature controller.
·        Two hand push button with safety screen sensor.
·        Oil skimmer.
·        Oil separator.
·        Efficient Ultrasonic generator with ultrasonic cleaning transducer.
·        Drain pump for quick cycle time.
APPLICATION:
·        Automotive engine & transmission parts like cylinder head, crankshaft, camshaft, gears, housings etc.
·        Automotive systems like  injection, break and steering systems, turbo chargers etc.
·        Aerospace components.
·        Precision components like medical, optical etc.
·        Mass machined components like fasteners, Hydraulic parts etc.,

Contact Us
ULTRAMAX HYDROJET PVT LTD
Plot No.AC-31/4-A 6th Main Road,
SIDCO Industrial Estate,
Thirumudivakkam, Chennai - 600 044,
Tamilnadu,India
Ph: +91-8903335093/95/96
Mail: marketing@hydrojet.co.in, sales@hydrojet.co.in





Friday, 12 July 2019

Automotive Parts Washer


TOP LOADING ROTARY COMPONENT CLEANING MACHINE
Description :
Our Rotary table washing machines has been developed to provide fast and efficient cleaning of manufactured components. Suitable for parts with simple geometry with batch of small parts loaded on basket or individual big parts on fixtures. In Rotary Table Spray Washers Components would be loaded on Rotary basket, which is rotated by a motor and gearbox arrangement in slow speed. During the rotation, the solution (water along with alkaline) from the tank is pumped with the help of High Pressure pump to wash chamber of Top Loading spray washer  through inline filter multiple and spray nozzles located above, below, and to the sides of the rotary table to attain higher degree of cleaning results. From Rotary Table Washer Wash chamber it drains back to the tank via a basket filter. Spray pressure indicator (Glycerine filled pressure gauge) is provided to monitor the line pressure. Low water level indication and Digital temperature indicator cum controller is provided on the control panel.
The Rotary Component Washing Machine Uses  only hot water and biodegradable Alkaline detergent products – making them good for the environment and good for the operator. Our Rotary Table Component Cleaning Machine designed for fast, effective space saving and economical – high levels of cleanliness can be achieved for low cost and little effort.
Ultramax Hydrojet Rotary Basket Cleaning Machine is without doubt the best performing Rotary type component cleaning machines available on today’s market.
Process :
Ø  Working Temperature: 50 to 65 deg.
Ø  High Pressure Alkaline sprays wash.
Ø  After Spray wash Rinse.
Ø  Compressed air blowing.
Ø  Hot air blowing.
Ø Timers are provided for controlling wash cycle and drain time durations.
Above process can be customized in our Top Load Parts Washer according the Process requirement of the component.
Accessories :
The Main parts of Top load cabinet industrial parts washer are
Ø  Well-designed Rotary table washing machines Wash Chamber with Mechanical Door Seal ~ No rubber seals to replace or leak!
Ø  High pressure vertical / horizontal pumps.
Ø  High pressure centrifugal blower with Electric hot heater for component drying.
Ø  Sprocket drive system (as opposed to troublesome direct drive or chain drives).
Ø  Low Water Shut-Off ~ Protect your heat elements from low water conditions
Ø  Stainless Steel V-Jet Nozzles ~ Durability and precise 360 degree cleaning coverage
Ø  Rotary Table Component Cleaning Machine is provided with PLC Controlled Industrial Control Panel
Ø  Gravity Filter to keeps tanks free of larger debris
Ø  Mist collector for Exhaust systems.
Ø  Oil Skimmer for effective removal of oil from tank.
Ø  Rotary type component cleaning machines wash tank can be also provided with Oil separator for effective removal of oil from the tank in high volume.
Ø  Washable Filtration system for reuse of aqueous solution.
Ø  A thermostat-controlled electric immersion heater in Rotary Basket Cleaning Machine maintains the aqueous cleaning solution at the desired temperature.
Ø  Rinse tank for removing alkalinity from component post spray wash in Top load cabinet industrial parts washer.
Specification & Features :
Ø  Dynamic range of basket sizes - 600mm, 720mm, 1000mm, 1500mm & 1800mm diameter.
Ø  Wash solution temp varies from 50 to 65 degree.
Ø  General spray Pump pressure from 3 to 25 bar according component cleanliness level requirement. On request can supply up to 150 bar.
Ø  Single Tank capacity from 110 litre to 400 litre.
Ø  Two tank concepts for offline filter concept can also be provided in Rotary Table Component Cleaning Machine for high Millipore value requirement.
Ø  Our Machine performance, Reliability  & quality superior than component cleaning machine manufacturers in pune
Ø  Filtration range of 150 micron to 5 micron filtration can be provided with online & offline filtration.
The Rotary table type component cleaning machine available as standard but also customized for better cleaning quality benefits, handling and productivity by our technical experts & design team
Custom systems can be designed with a Rotary table as large as needed and weight capacities to match.
Application :
·         Suitable for general cleaning of different components cleaning in the same machine. Supports cleaning of wide variety of components.
·         Intermediate or final cleaning in the automatic parts washer.
·         General Engineering washing by Rotary Table Type Component Cleaning Machines
·         OEM’s
·         Aerospace
·         Manufacturing
·         Railway Degreasing.
·         Automobile component washing machine
·         Hydraulics industry – Cylinder washing machine.
·         Metal Pressing Industry – pressed component washing machine
·         Metal Casting Industry
·         Printing Industry.
·         Crankshaft Washing Machine.



Contact Us
ULTRAMAX HYDROJET PVT LTD
Plot No.AC-31/4-A 6th Main Road,
SIDCO Industrial Estate,
Thirumudivakkam, Chennai - 600 044,
Tamilnadu,India
Ph: +91-9444575000
Mail: marketing@hydrojet.co.in, sales@hydrojet.co.in